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Additive manufacturing, commonly known as 3D printing, offers a significant advantage over traditional manufacturing methods by reducing both production time and overall costs. For example, the cost of producing a component like a sand core for a transmission housing using conventional techniques can reach $3,200—while 3D printing can reduce that cost to just $960, delivering up to 70% in savings.
Unlike traditional casting methods that rely on complex and costly tooling, 3D printing requires only a digital CAD file to create intricate sand molds and cores. This eliminates multiple steps in the production workflow, speeding up delivery times and minimizing the chance of human error.
Tool-free production also enables economical manufacturing for both prototypes and low-volume production runs. Even highly complex geometries that are difficult or impossible to achieve with conventional methods can be easily produced through 3D sand printing. Since the complexity of a design does not impact print time or setup, 3D printing provides unmatched design freedom without added cost.
In the case of transmission housing core production, conventional methods involve assembling several segments to form the final mold. With 3D printing, however, the entire core can be fabricated in a single uninterrupted print, reducing assembly time, labor, and the risk of misalignment — while significantly accelerating the casting process.
Whether you're manufacturing automotive components, developing new prototypes, or producing short runs, industrial 3D printing for sand casting offers an efficient, cost-effective, and scalable solution.